Tianjin Yihong Printing thiab Ntim 'Soft thiab Hard Integration' Intelligent Factory Tsim Kev Xyaum
Tam sim no, kev lag luam luam ntawv thiab ntim khoom yog nyob rau theem tseem ceeb ntawm kev hloov pauv thiab hloov kho dua tshiab los ntawm 'labor{0}}intensive' mus rau 'technology-intensive.' Kev nce nqi, kev ua haujlwm tsis txaus, thiab cov neeg siv khoom xav tau ntau ntxiv rau kev xa khoom raws sijhawm thiab cov khoom lag luam zoo tau ua rau cov qauv kev tswj hwm ib txwm muaj ntau zuj zus. Kev tsis sib haum xeeb ntawm cov nyiaj thiab cov khoom muag tiag tiag, cov khoom tsis txaus ntseeg, thiab cov kab ntau lawm nres vim cov khoom tsis txaus yog cov teeb meem tsis tu ncua hauv kev lag luam. Reconstructing ntau lawm ua hauj lwm thiab logistics tswj systems los ntawm cov kev txawj ntse digital tau dhau los ua lub tswv yim yuav tsum tau rau kev luam ntawv thiab ntim cov lag luam kom tawg los ntawm txoj kev loj hlob bottlenecks.
Tianjin Yihong Intelligent Ntim Technology Co., Ltd. (tom qab no hu ua 'Tianjin Yihong') yog ib qho kev luam ntawv thiab ntim khoom lag luam sib koom ua ke tsim qauv tsim, phaj ua, luam ntawv, thiab xa ntawv - xovxwm ua. Nws muaj 9 tus tswv cuab nkaus xwb-tus tswv lag luam thiab tau tsim lub sijhawm ntev - kev sib raug zoo nrog kev sib raug zoo nrog -cov npe nrov xws li Mengniu, Peb Squirrels, thiab Junlebao. Tig lub siab ntawm kev hloov pauv ntawm kev txawj ntse hauv kev lag luam, Tianjin Yihong tsom rau cov kev txawj ntse digital uas yog lub hauv paus tsav tsheb los tsim kom muaj lub Hoobkas ntse ntse hauv kev lag luam luam ntawv thiab ntim khoom.
Sab saum toj -level Design: Centered on the Process Route
Qhov kev vam meej lossis tsis ua tiav ntawm kev tsim lub Hoobkas ntse nyob ntawm seb qhov saum toj kawg nkaus - theem kev npaj tiag tiag nrog lub Hoobkas cov txheej txheem kev lag luam. Lub Tianjin Yihong Intelligent Project nyob rau hauv txoj kev, siv cov logistics ntws raws li nws lub moj khaum, yog tsav los ntawm cov ntaub ntawv raws li nws essence, thiab npog tag nrho cov lifecycle los ntawm raw khoom nkag mus rau cov khoom tiav lawm.
Cov txheej txheem tseem ceeb yog raws li hauv qab no: Rolls ntawm daim ntawv raug txiav rau hauv cov ntawv los ntawm lub tshuab txiav ntawv, tom qab ntawd thauj los ntawm AGV mus rau lub tshuab txiav txiav, thiab tom qab ntawd txuas ntxiv mus rau lub tshuab luam ntawv rau ntau xim luam ntawv; Tom qab luam ntawv, cov ntaub ntawv so rau 4-6 teev, tom qab ntawd raug xa mus los ntawm txoj kev hauv tsev mus rau qhov chaw kho mob saum npoo qhov chaw uas ib lossis ntau cov txheej txheem xws li lamination, embossing, kub stamping, thiab tuag- txiav yog ua tiav raws li qib; Thaum kawg, cov chais yog glued ua ke nrog lub ntsej muag daim ntawv los ntawm lub tshuab laminating, folded rau hauv lub thawv, thiab qhwv rau ntim los ua cov khoom tiav (corrugated cartons) los yog lub ntsej muag daim ntawv yog thauj mus rau pem hauv ntej ntawm freight of elevator mus rau lub premium box rhiav, qhov twg greyboard yog slotted thiab tuag- txiav, ces matched nrog cov xim lub thawv lub ntsej muag daim ntawv lub thawv rau hauv qab ntawm cov khoom tiav.
Cov thawv ntim khoom tiav tuaj yeem xa ncaj qha los ntawm thawj- thaj chaw tsis nyob hauv pem teb, lossis thauj los ntawm AGV mus rau lub elevator thauj khoom, nkag mus rau plaub - pem teb chaw cia. Lawv tau teem sijhawm rau kev thauj khoom tawm sab nraud thaum qhov kev txiav txim thauj khoom tau tshwm sim. Tag nrho cov txheej txheem kev nthuav dav ntau cov plag tsev thiab cov chaw ua haujlwm, nrog cov kab ntev logistics thiab ntau cov ntsiab lus hloov mus. Lub phiaj xwm phiaj xwm yog lub hauv paus ntawm lub tswv yim tseem ceeb ntawm 'cia cov ntaub ntawv ntws tsav cov khoom ntws, thiab cia cov txheej txheem teem caij hloov kev sib koom ua ke,' siv qhov no los ua qhov pib los tsim kom muaj kev sib koom ua ke digital-kev txawj ntse ntawm 'mob thiab nyuaj kev koom ua ke.'
Hardware Reconstruction: Tag nrho -Txheej txheem Automated Handling System
01/ Printing Rhiav: Core Area of Automation Transformation
Lub rooj cob qhia luam ntawv yog thaj chaw uas muaj kev hloov pauv loj tshaj plaws hauv qhov project no. Los ntawm kev hloov kho tus qauv ntawm peb cov txheej txheem-paper sheeter, cutter, thiab tshuab luam ntawv- ua ke nrog cov kab conveyor thiab forklift-hom AGVs, ua tiav kaw - voj rau tsis siv neeg pallet ncig tau tsim.
Daim ntawv daim ntawv siv lub U-zoo li lub lag luam hom ntawm 'saum pallet → tsis siv neeg unpacking → txais tag nrho pallet → AGV thauj,' nrog ob lub tshuab symmetrically teem rau sab qaum teb thiab sab qab teb, ua tiav seamless kev twb kev txuas ntawm daim ntawv txiav mus rau hloov. Hauv cov txheej txheem txiav, forklift- hom AGVs tuav cov khoom siv tsis siv neeg thauj khoom thiab thauj khoom; khoob pallets uas tsim los ntawm kev txiav yog centrally stacked los ntawm lub pallet stacking tshuab thiab ces xa rov qab los ntawm AGV mus rau daim ntawv sheeter los yog cutter pub qhib, realizing tsis siv neeg faib cov khoom siv pallet.
Kev hloov kho ntawm cov tshuab luam ntawv yog qhov feem ntau technically complex ntawm qhov project. Siv lub tshuab luam ntawv UV ua piv txwv: ntawm qhov chaw thau khoom, forklift- hom AGVs xa cov pallets puv nrog cov ntawv mus rau lub tshuab qhov chaw nres nkoj, qhov twg sab saum toj - nqa cov cuab yeej hloov pauv tau txav mus rau qhov chaw pub noj, thiab lub tshuab feeder cia li xaiv cov ntawv; nyob rau sab unloading, khoob pallets ncig ntawm sab conveyor, tau txais cov ntawv luam tawm; tag nrho cov pallets cia li mus rau qhov kawg ntawm lub conveyor, qhov twg AGV thauj lawv mus rau qhov chaw so lossis chaw soj ntsuam. Tag nrho txoj hauv kev tsim ib qho 'S-zoo li' tsis siv neeg kaw- voj, hloov tag nrho cov kev ua haujlwm dhau los- kev ua haujlwm forklift hnyav.
02/ Hla-Ploor Logistics: Vertical Transportation Automation
Rau txoj haujlwm ntse, ob lub elevator thauj khoom nyob rau sab qaum teb thiab sab qab teb tau hloov kho tshwj xeeb. Cov menyuam yaus tau nruab rau hauv lub cabins, thiab cov kab txuas txuas txuas txuas tau teeb tsa ntawm txhua lub hauv pem teb lub elevator nkag, ua rau lub elevator thauj khoom ntsug txuas ntxiv hauv av - theem AGV system.
Tom qab kev kho dua tshiab, nyob rau hauv thawj pem teb, forklift- hom AGVs thauj khoom mus rau qhov chaw nqa khoom nqa nqa. Cov ntaub ntawv yog cia li xa mus rau hauv lub elevator cabin, ces nce mus rau lub hom phiaj hauv pem teb, thiab yog tawm mus rau hauv pem teb conveyor kab ntawm lub cabin rollers. Kev thauj mus los tom ntej yog ua tiav hauv pem teb AGV lossis phau ntawv stacker forklift.
Qhov thib plaub -pem hauv pem teb chaw cia khoom ntawm lub tuam txhab tuaj yeem khaws ntau dua 700 pallets ntawm cov khoom tiav. Thaum khaws cia, cov khoom tiav yog nqa los ntawm lub elevator thauj khoom, tom qab ntawd nqa los ntawm qhov thib plaub -pem hauv ntej zais forklift AGVs thiab cia li muab tso rau hauv qhov chaw cia raws li WMS- qhov chaw muab. Thaum retrieving, tus neeg teb xov tooj warehouse teeb tsa cov lus txib nyob rau hauv lub system, thiab AGV cia li thauj cov khoom mus rau lub freight of elevator nkag, nqis mus rau thawj pem teb tos rau loading. Empty pallets generated los ntawm kev khiav hauj lwm sab nraud yog nqa rov qab los ntawm lub elevator thauj khoom rov qab siv dua. Thoob plaws hauv tag nrho cov txheej txheem inbound thiab outbound, tib neeg kev koom tes yog txwv rau kev ua haujlwm, nrog rau kev siv zog ntawm lub cev ze rau xoom.
03/ RFID txhawb nqa: lub hauv paus kev txawj ntse digital rau kev taug qab cov ntaub ntawv
Lub tais tau txais ib daim ntawv lo ntawm "barcode RFID nti", qhov zoo li ntawm barcode yog pom, thiab ua tau -hauv nti khaws cov ntaub ntawv. Forklift AGV yog nruab nrog RFID nyeem ntawv, txhua lub sijhawm ua haujlwm ua haujlwm, lub kaw lus cia li txheeb xyuas seb tus lej pallet puas zoo ib yam nrog tus lej ua haujlwm, paub txog qhov tseeb ntawm cov ntaub ntawv thiab cov haujlwm, tiv thaiv kev pheej hmoo ntawm kev ua haujlwm ntawm "kev coj cov khoom tsis raug, txav mus rau qhov tsis ncaj ncees lawm" los ntawm lub hauv paus, thiab xyuas kom meej tias cov ntaub ntawv ledger hauv cov txheej txheem digital thiab cov khoom siv hauv lub sijhawm yog {2}. cov ntaub ntawv tseem ceeb nkag rau tag nrho cov nroj tsuag kom ua tiav "digital Intelligence drive".
Kev txhawb nqa software: kev sib koom tes tswj ntawm plaub lub platform loj
Kev hloov kho kho vajtse nteg lub hauv paus ntawm lub cev, thiab kev sib koom tes software yog lub cav tiag tiag los qhib tus nqi ntawm kev txawj ntse digital. Tianjin Yihong Intelligent Project siv plaub lub platform loj: MES, WMS, WCS, thiab LES, thiab tsim kom muaj tag nrho -txuas kev tswj hwm kev txawj ntse thiab kev tswj hwm cov txheej txheem suav nrog kev tsim khoom, kev tswj hwm tsev khaws khoom, kev tswj cov khoom siv thiab kev teem caij logistics.
01/ MES Manufacturing Execution System
Paub txog cov khoom siv tsis siv neeg hu thiab kev tshaj tawm ua haujlwm tsis siv neeg. Thaum lub tshuab pub mis conveyor kab tsis ua haujlwm, lub kaw lus cia li muab cov haujlwm ntxiv rau AGV. Tom qab luam ntawv tiav lawm, lub kaw lus cia li sau cov naj npawb ntawm cov ntawv xaj ua tiav raws li qhov tiag - lub sijhawm sau cov ntaub ntawv, thiab cov ntaub ntawv ntau lawm ntws hauv online thoob plaws hauv cov txheej txheem, txo cov sij hawm nkag ntawm cov neeg ua haujlwm tau zoo heev.
02/ WMS Warehouse Management System
Lub kaw lus yog cov cuab yeej tseem ceeb los daws qhov teeb meem tawv ncauj ntawm "cov nyiaj tsis sib xws". Tom qab lub kaw lus tau pib, tag nrho cov khoom siv raw nkag mus thiab tawm hauv lub tsev khaws khoom yuav tsum tau khaws cia los ntawm kev ua haujlwm, thiab txhua cov ntaub ntawv muaj lub sijhawm meej thiab tus neeg saib xyuas. Lub kaw lus muab cov khoom muag ua ntej- lub rooj ceeb toom synchronously, cia li ua rau ceeb toom rau cov khoom muag qis, thiab kev txiav txim siab yuav khoom tau hloov kho los ntawm "kev kwv yees kwv yees" mus rau "cov ntaub ntawv-tsav".
03/ WCS Equipment Control System
Lub luag haujlwm rau lub sijhawm sib koom ua ke ntawm AGV, conveyor kab, jacking thiab hloov pauv thiab thauj khoom nqa nqa thiab lwm yam khoom siv automation nyob rau hauv tag nrho cov nroj tsuag, nws yog "nerve center" uas txuas cov kev lag luam sab saud thiab kev ua tiav ntawm cov khoom siv hauv qab, kom ntseeg tau tias txhua qhov kev qhia logistics yog qhov tseeb thiab raws sijhawm.
04/ LES Logistics Execution System
Ua kom muaj kev sib koom ua ke thiab kev tswj xyuas qhov tseem ceeb ntawm ntau yam kev thauj khoom xws li kev hu xov tooj, khoom siv ntxiv, hloov pauv, thiab rov qab mus rau lub tsev khaws khoom kom tsis txhob muaj kev tsis sib haum xeeb thaum muaj ntau yam dej num tshwm sim, thiab xyuas kom meej tias kev sib tw thiab kev sib tw ntawm tag nrho cov nroj tsuag.
Tiag-sijhawm cov ntaub ntawv sib koom ntawm plaub lub platform, thiab tib lub sijhawm docking nrog lub Hoobkas ERP xa daim ntawv ceeb toom, paub txog qhov kawg- mus rau- kawg cov ntaub ntawv nkag los ntawm cov neeg siv khoom xaj kom xa cov khoom tiav, kom lub tswv yim ntawm "digital intelligence driven" tuaj yeem siv tiag tiag ntawm txhua qhov kev lag luam.
Kev sau cov ntaub ntawv: Lub tshuab muaj kev sib txuas tag nrho
Lub tuam txhab cov kev txawj ntse digital tau ua tiav qhov kev hloov pauv digital ntawm 32 cov cuab yeej tsim khoom tseem ceeb hauv kev cob qhia hauv thawj pem teb, npog tag nrho cov khoom siv tseem ceeb xws li ntawv sib cais tshuab, tshuab luam ntawv, tshuab laminated, laminated machine, embossing machine, kub stamping machine, tuag- txiav tshuab, thiab cov ntawv tais ceev tseg.
Cov txheej txheem kev khiav hauj lwm, ntau lawm, lub tswb tsis raug thiab lwm cov ntaub ntawv ntawm txhua lub tshuab raug xa mus rau hauv MES nyob rau lub sijhawm tiag tiag los tsim ib lub dashboard digital ntawm lub rooj cob qhia pom. Kev tswj xyuas tuaj yeem tuav cov ntaub ntawv muaj peev xwm ntau lawm, cov khoom siv siv tus nqi thiab cov ntaub ntawv txawv txav yam tsis muaj kev vam khom ntawm phau ntawv txheeb cais, muab lub hauv paus ruaj khov digital txawj ntse rau kev nce qib ntawm lean ntau lawm.
Kev tswj hwm kev hloov pauv: los ntawm qhov chaw huv mus rau txheej txheem txheej txheem
01/ Cov tsos ntawm lub xaib tau raug kho kom zoo dua qub
AGV xav tau cov ntaub ntawv kom zoo zoo nyob rau hauv cov txheej txheem pallets raws li qhov chaw khaws cia, uas yuam rau - qhov chaw ua haujlwm tshwj xeeb. Yav dhau los, kev cob qhia ib puag ncig ntawm random stacking tau hloov pauv, thiab qhov chaw huv si thiab kev ua kom zoo tsis yog tsuas yog qhov yuav tsum tau ua ua ntej rau kev ua haujlwm, tab sis kuj tseem muaj kev lav zoo rau kev tsim khoom nyab xeeb.
02/ Logistics kev sib koom tes yog tag nrho hauv online
Kev siv cov ntaub ntawv raw yav dhau los tso siab rau kev sib txuas lus offline ntawm tus thawj coj thiab tus thawj tswj hwm lub tsev khaws khoom, thiab cov ntaub ntawv qeeb thiab lub luag haujlwm tsis meej yog tus qauv. Tom qab lub kaw lus tau pib, tag nrho cov ntaub ntawv thov raug xa hauv online los ntawm MES, thiab kev tswj hwm lub tsev khaws khoom ua lub tsev khaws khoom raws li cov haujlwm hauv lub cev, thiab txhua yam khoom siv tau muaj daim ntawv pov thawj hluav taws xob ua tiav, paub txog qhov kev hloov pauv tseem ceeb ntawm "kev pom zoo" rau "kev tswj hwm".
03/ Cov ntaub ntawv nthuav dav-raws li kev txiav txim siab yuav khoom- ua
WMS tiag tiag- cov ntaub ntawv khaws cia sijhawm thiab ua ntej- cov lus ceeb toom tso cai rau lub chaw yuav khoom tuaj yeem tawm mus rau keeb kwm ntawm kev yuav daim ntawv los ntawm kev xav, thiab cov pov tseg ntawm kev rov ua dua thiab cov khoom siv rov qab tau zoo, thiab cov khoom lag luam rov ua haujlwm tau zoo dua.
Cov txiaj ntsig tseem ceeb thiab kev tshoov siab hauv kev lag luam
Tus nqi ntawm Tianjin Yihong ntse qhov project tuaj yeem sau los ntawm plaub qhov loj me hauv qab no:
(1) Kev txhim kho kev ua tau zoo thiab kev loj hlob tus nqi: tag nrho cov txheej txheem tau hloov kho tshiab, tshem tawm cov kev hloov pauv ntawm cov fwj, ua kom lub voj voog ntau lawm, thiab ua rau cov kab ntau lawm ntws mus ruaj khov.
(2) Kev txo nqi thiab txo kev noj: AGV tsis siv neeg hloov pauv tau zoo heev txo cov kev siv zog ntawm lub cev ntawm sab xub ntiag- cov neeg ua haujlwm kab, txuag cov nqi zog thiab txo cov khoom siv raw khoom pov tseg los ntawm kev tshaj tawm tsis siv neeg.
(3) Kev tswj hwm tus qauv: AGV qhov system yuam lub xaib kom huv thiab tsim qauv, tsim kom muaj cov qauv tsim qauv thiab pom cov kev txawj ntse digital.
(4) Txuas mus rau tag nrho cov xwm txheej: MES, WMS, WCS, LES thiab ERP cov ntaub ntawv tau txuas nrog, qhib tag nrho cov kev sib txuas ntawm kev tsim khoom, kev xa khoom thiab chaw muag khoom, thiab ua kom muaj peev xwm txhim kho cov saw hlau tswj thiab tswj cov peev txheej.
Los ntawm qhov kev xav ntawm qhov tseem ceeb ntawm kev lag luam, Tianjin Yihong digital txawj ntse project ua pov thawj tias nyob rau hauv ib qho nyuaj luam ntawv thiab ntim Hoobkas nrog ntau cov plag tsev, ntau yam txheej txheem thiab ntau yam, los ntawm qhov tsim nyog sab saum toj - theem tsim thiab kev sib koom ua ke ntawm software thiab kho vajtse, nws muaj peev xwm ua kom paub qhov kev teem caij tsis siv neeg ntawm tag nrho cov txheej txheem logistics thiab refined warehousing digital tswj.
Lub Hoobkas ntse tsim los ntawm Tianjin Yihong yog kev ua tiav ntawm lub tswvyim ntawm "digital txawj ntse- tsav" hauv kev lag luam luam ntawv thiab ntim khoom. Kev tsim khoom ntse tsis yog cov cuab yeej hloov kho yooj yim, thiab tsis yog software dawb huv rau huab, tab sis tag nrho cov kev txawj ntse digital nrog cov txheej txheem ntws raws li lub cev pob txha, cov ntaub ntawv sau raws li paj hlwb, software platform raws li lub hlwb, thiab cov khoom siv automation raws li cov ceg, thiab cov organic sib koom ua ke thiab kev sib koom ua haujlwm.
Rau cov tuam txhab lag luam uas npaj siab los txhawb kev hloov pauv, tsim cov phiaj xwm los ntawm cov ntsiab lus mob thiab siv ib txhij tsim software thiab kho vajtse yog txoj hauv kev kom ua kom cov kev txawj ntse digital txav ntawm "xov xwm" mus rau "tus nqi". Nrog rau kev nkag mus tsis tu ncua ntawm cov cuab yeej txawj ntse thev naus laus zis hauv thaj chaw ntawm kev kwv yees thiab kev ua kom zoo dua qub, cov txheej txheem kev txawj ntse digital ntawm kev luam ntawv thiab ntim khoom lag luam yuav nkag siab ntxiv.