Siab seem ntawm cov luam yeeb pob kub stamping; kev txhim kho cov cuab yeej no tuaj yeem txo nws qhov zoo!
Tam sim no, nyob rau hauv lub tuam txhab uas kuv ua hauj lwm, thaum lub sij hawm 3D kub stamping txheej txheem ntawm cov khoom ntim luam yeeb, lub tshuab feem ntau yuav tsum tau nres vim yog siab dhau heev lawm los yog tsawg heev. Lub hauv paus stamping yuav tsum tau rub tawm ntau zaus los kho lub siab. Tsis tas li ntawd, thaum tshawb nrhiav txoj haujlwm uas lub siab xav tau kev hloov kho thiab cov kev hloov kho tshwj xeeb, qee lub sij hawm tau noj, uas ua rau kub stamping seem. Tsis tas li ntawd, vim tias cov neeg ua haujlwm tsis tuaj yeem nrhiav qhov chaw them nyiaj ncaj qha, lawv yuav tsum rov tshawb nrhiav thiab nres lub tshuab kom hloov kho. Thaum lub sij hawm tus txheej txheem no, lub stamping kub hloov, ua rau kub stamping seem, raws li qhia nyob rau hauv daim duab 1. Cov saum toj no yam ncaj qha cuam tshuam rau cov efficiency ntau lawm thiab tiav cov khoom tawm los ntawm cov luam yeeb ntim ntau lawm.
Daim duab 1 Foil Stamping khib nyiab
Teeb meem nrog cov txheej txheem uas twb muaj lawm
Txoj kev tam sim no ntawm peb -qhov loj me ntawm cov ntawv nyiaj stamping siab them nyiaj feem ntau yog txuas ncaj qha rau lub siab- cov ntawv nyiaj them rov qab ntawm cov pwm pwm ① hauv daim duab 2, thiab tom qab ntawd siv cov kua nplaum los txuas rau cov ntawv nyiaj stamping puag phaj ②, yog li ua tiav cov txheej txheem siab (nias). Yog hais tias lub siab thaum lub sij hawm ntawv nyiaj stamping tsis tau raws li cov txheej txheem yuav tsum tau, tag nrho cov resin pwm yuav tsum tau muab tshem tawm, thiab cov cheeb tsam yuav tsum tau hloov siab los ntawm kev sib piv nrog rau cov khoom lub stamping nyhuv. Tom qab pom cov haujlwm sib raug zoo, lub siab- daim ntawv nyiaj them rov qab yog txuas rau sab nraum qab ntawm cov pwm pwm ①-2, thiab tom qab ntawd muab khi thiab tsau rau cov ntawv ci stamping puag phaj ②, yog li ua tiav cov nyiaj them poob haujlwm.
Daim duab 2 Schematic daim duab ntawm tus thawj peb -dimensional stamping them nyiaj siab ntaus ntawv
Thaum lub sij hawm tus txheej txheem no, txoj hauj lwm ntawm resin puag pwm thiab stamping tuag tej zaum yuav hloov, yog li nws yuav tsum tau rov xyuas dua thiab kho txoj hauj lwm, uas ua rau lub sij hawm ntev hloov kho thiab muaj peev xwm ua rau muaj teeb meem stamping vim qhov chaw tsis raug. Nyob rau tib lub sijhawm, vim kev hloov kho dua, cov ntawv hauv qab txheej kuj tuaj yeem ua deformed thiab puas, uas cuam tshuam rau tag nrho cov txiaj ntsig stamping. Qhov kev pom sab ntawm tus thawj peb - qhov ntev stamping them nyiaj siab ntaus ntawv yog qhia hauv daim duab 3.
Daim duab 3 Sab saib ntawm tus thawj peb -dimensional kub stamping siab them nyiaj ntaus ntawv
Tsis tas li ntawd, vim qhov sib txawv ntawm kev txawj ntse ntawm cov neeg ua haujlwm, lub sijhawm thiab kev ua tau zoo ntawm peb -qhov kub stamping siab them nyiaj yuav txawv.
Feasibility Analysis thiab Verification
Thaum lub sij hawm siv cov khoom siv thawj qhov chaw, noj "Seven Wolves (Blue)" luam yeeb ntim lub thawv me me ua piv txwv, muaj tag nrho ntawm 36 stamping positioning devices rau ib qho 18- khoom. Kev kho lub siab feem ntau yuav siv sij hawm 7-9 teev lossis ntev dua. Txhua qhov kev hloov kho tuaj yeem ua rau muaj qhov tsis sib xws ntawm cov pwm hauv qab thiab lub hauv paus phaj stamping, yuav tsum tau hloov kho thiab hloov kho, uas yog lub sijhawm -siv. Lub caij no, thaum lub sij hawm stamping txheej txheem, lub stamping siab ncaj qha cuam tshuam rau stamping zoo. Yog tias lub siab siab dhau los yog qis dhau, cov khoom siv tsis raug raug tsim tawm, xws li stamping pitting, stamping tsis tiav, lossis kub ya- tawm. Yog li ntawd, lub tshuab nres yuav tsum tau txheeb xyuas cov cheeb tsam xav tau kev hloov siab thiab ua kom muaj kev hloov kho. Lub cheeb tsam yuav tsum tau stamped feem ntau suav rau ib feem me me ntawm tag nrho cov khoom siv, lub ntsiab lus ntawm qhov kev hloov kho yog me me thiab hloov ntau zaus, yuav tsum tau ua siab ntev rau kev hloov siab dua. Kev rov ua haujlwm ntawm lub tshuab kub stamping ncaj qha cuam tshuam rau cov khoom siv kub, thiab yog tias qhov kub thiab txias siab dhau los yog qis dhau, qhov tsis zoo stamping yuav tshwm sim. Yog li ntawd, cov khoom siv tau xaiv yuav tsum yog cov khoom siv cua sov, ruaj khov, thiab tsis yooj yim deformed lossis puas thaum rov hloov kho thiab txav mus los.
Los ntawm kev txheeb xyuas cov teeb meem saum toj no - hais txog, pab pawg ua haujlwm tau zoo thiab txhim kho cov khoom qub qub thiab cov khoom lag luam. Nws yog npaj los siv cov khoom siv cob qhia cov cuab yeej uas tso cai rau kev hloov pauv sai, uas siv cov qauv sib xyaw los kho ib feem ntawm cov khoom siv, thaum hloov cov tub ntxhais hauv cheeb tsam mus rau hauv ib qho kev txav los yog hloov tau yooj yim. Lub zuag qhia tag nrho yog raws li ib tug taag ib feem raws li lub hauv paus, nrog ib tug movable ib feem embedded nyob rau hauv nws. Qhov no tso cai rau peb -qhov kub stamping siab them nyiaj thaum lub sij hawm hloov cov txheej txheem, ua kom lub sij hawm hloov siab thiab txo lub tshuab hloov cov khib nyiab.
Tsis tas li ntawd, txhawm rau daws qhov teeb meem ntawm kev rov txheeb xyuas qhov chaw rau kev hloov kho siab, lub cuab yeej yuav tsum tau muab cov qauv qauv ntawm cov qauv stamping. Raws li cov kev txiav txim siab no, thaum xaiv cov khoom siv tag nrho, ntxiv rau qhov ruaj khov hauv qab pwm, pab pawg ua haujlwm kuj tseem siv cov duab los qhia rau cov ntim luam yeeb raws li lub hauv paus ruaj khov (tag nrho cov qauv tsim feem ntau yog trapezoidal los xyuas kom meej qhov kev sib txuas ntawm cov khoom ruaj khov thiab embedded), npaj ib qho nyiaj ntawm cov ntaub ntawv translucent tracing (nrog rau cov ntsiab lus yuav tsum tau stamped raws li cov ntawv luam tawm. Thaum kawg, qhov no tsim cov cuab yeej embedded muaj peev xwm them nyiaj sai rau peb - qhov ntev ntawm cov txheej txheem kub stamping siab. Daim duab qhia txog cov khoom tawg thiab qhov kev pom tseeb ntawm daim ntawv thov tau pom nyob rau hauv daim duab 4 thiab 5.
Daim duab 4 Cov khoom tawg pom ntawm cov khoom siv siab rau Embedded Rapid Compensation Stereoscopic Hot Stamping Process
Fig.5 Kev pom kev pom ntawm daim ntawv thov tiag tiag ntawm embedded ceev-pab peb-dimensional kub stamping txheej txheem siab ntaus ntawv
Tag nrho ciam teb loj ntawm cov ntaub ntawv txheej ntawm cov resin submold cov ntaub ntawv txheej nyob rau hauv daim duab 4 thiab 5 yog zoo ib yam li ntawm (4) jam daim ntawv los yog hauv qab daim ntawv yuav tsum stamped, thiab nws lub luag haujlwm tseem ceeb yog ua rau thawj txheej thiab hauv qab txheej ua tiav thiab sib koom ua ke, thiab tiv thaiv cov khoom siv thiab cov khoom siv ntawm (2) thiab (3).
Khoom siv (2) Cov ntaub ntawv sulfuric acid txheej yog absorbent, uas tuaj yeem nqus cov dej noo tsim los ntawm kev tsim hluav taws xob thaum lub sij hawm kub stamping txheej txheem thiab xyuas kom meej tias nws tsis deformed los yog puas. Nyob rau tib lub sijhawm, cov ntaub ntawv sulfuric acid txheej yuav tsum tau luam tawm lossis kos raws li tus qauv ntawm cov resin submold. Raws li kev nthuav qhia cov txiaj ntsig ntawm qhov kub stamping cheeb tsam ntawm cov khoom, thaj chaw uas yuav tsum tau hloov kho tuaj yeem nyob ncaj qha, txo qhov kev tshawb nrhiav thiab hloov lub sijhawm, txo cov seem seem, thiab txhim kho kev tsim khoom.
Cov khoom siv (3) Cov ntawv tooj liab muaj qee qhov tawv tawv, uas tuaj yeem ua lub luag haujlwm tsis zoo hauv kev nias thaum lub sijhawm kub stamping txheej txheem, thiab cov pwm pwm tsis yooj yim rau tawg thaum lub sij hawm kub stamping, uas tiv thaiv thiab pab txhawb kev rho tawm thiab ntxig ntawm sulfuric acid ntawv txheej.
Cov khoom siv (4) Daim duab los yog daim ntawv rov qab yuav tsum tau stamped yog hollowed, thiab qhov hollow cheeb tsam yog cov khoom zoo li thaj tsam ntawm (2) thiab (3), uas tuaj yeem ua tiav daim npav daim npav qhov tsim nrog (4), thiab txoj haujlwm ruaj khov tsis yog offset lossis deformed; Tag nrho cov ntaub ntawv adaptability ntawm cov khoom (4) yog ntau nyob rau hauv txoj kab nrog rau cov kev cai ntawm kub stamping txheej txheem; Cov ntaub ntawv txheej yog tsau raws li cov nyhuv ntawm overprinting txoj hauj lwm nrog lub kub stamping phaj, thiab nws yuav tsis tau tsiv los yog ua hauj lwm nyob rau hauv lub tom ntej no siab hloov txheej txheem, thiab yuav ncaj qha kho ntawm kub stamping puag phaj.
Txhim kho qhov ua tau zoo ntawm qhov kev pab cuam
Cov cuab yeej txhim kho qhov chaw tuaj yeem ua ntej daws qhov teeb meem ntawm kev rov ua dua thiab kub stamping phaj calibration tshwm sim los ntawm kev qhib tag nrho ntawm cov resin puag pwm tshwm sim los ntawm tus thawj lub siab them nyiaj txoj kev, thiab txo cov kub stamping pov tseg los ntawm kev sib tw tsis raug. Thib ob, cov qauv kos tuaj yeem siv lub rub tawm - tawm qauv tsim los rub tawm daim ntawv tooj liab thiab sulfuric acid daim ntawv rau kev them nyiaj siab ntawm txoj haujlwm sib raug raws li kev ua tiav ntawm tag nrho cov overprinting alignment stability, txo lub sij hawm los kho cov overprint alignment thiab nrhiav tau lub siab txoj hauj lwm yuav tsum tau kho. Thiab tag nrho cov embedded tsim kuj yuav daws tau qhov teeb meem ntawm remaking lub positioning ntaus ntawv tshwm sim los ntawm cov khoom nqus dej los ntawm lub siab filling positioning ntaus ntawv raws li cov khoom xaiv mus rau qhov loj tshaj plaws, thiab txhim kho tus nqi ntawm cov khoom siv.
Daim duab disassembly ntawm cov cuab yeej siab ntawm cov nyiaj them sai sai peb - txheej txheem kub stamping yog qhia hauv daim duab 6, thiab cov txiaj ntsig tshwj xeeb decomposition yog raws li hauv qab no: cov txheej txheem kos tau txais yuav, thiab cov khoom siv embedded qauv ntawm cov txheej txheem sib txawv yog siv rau kev rub tau yooj yim (daim duab nthuav dav ntawm Fulling acid) thiab cov qauv sib txuas ntawm cov khoom sib txuas yog qhia. cov ntaub ntawv txheej (nrog kub stamping graphics) thiab daim ntawv tooj liab tuaj yeem raug rub tawm ncaj qha raws li qhov kev xav tau ntawm kev hloov kho, kom ua tau raws li cov kev hloov kho, kom ua tau yooj yim ntawm kev ua haujlwm thiab rov ua dua, thiab daim duab sib txuas ntawm cov khoom siv hluav taws xob nrawm nrawm peb- qhov ntsuas kub stamping siab ntaus ntawv yog qhia hauv daim duab 8.
Daim duab 6 Exploded Saib ntawm Cov Khoom Siv Siab rau Embedded Rapid Compensation Stereoscopic Kub Stamping Txheej Txheem
Daim duab 7 Rub- tawm Tshooj Ntxiv Saib
Daim duab 8 Schematic Diagram ntawm Embedded Rapid Compensation Stereo Kub Stamping Txheej Txheem Siab Ntaus
Nyob rau hauv cov txheej txheem tsim khoom tiag tiag, cov khoom siv hauv cov khoom siv zaj duab xis thiab cov duab los qhia ua ib qho chaw ruaj khov trapezoidal. Thaum rub cov qauv sib xyaw ntawm cov ntawv sulfuric acid thiab tooj liab ntawv nyiaj, kev them nyiaj siab ntawm cov ntawv sulfuric acid tuaj yeem hloov kho raws li qhov zoo ntawm cov khoom lag luam stamping cheeb tsam. Cov yam ntxwv xws li cov dej nqus ntawm cov ntawv sulfuric acid thiab lub zog ntawm cov ntawv ci tooj liab ua rau nws nyuaj rau cov ntaub ntawv deform los yog puas thaum rov rub, tiv thaiv cov resin puag pwm los ntawm kev tawg thaum ua kom muaj kev ruaj ntseg ntawm tag nrho cov khoom siv stamping. Tsis tas li ntawd, qhov chaw ruaj khov trapezoidal ua kom qhov chaw raug ntawm tag nrho cov cuab yeej, tiv thaiv kev sib raug zoo.
Tom qab lub sijhawm ua haujlwm ruaj khov, cov cuab yeej tso tawm tshiab (raws li qhia hauv daim duab 9) tau siv rau cov txheej txheem tsim khoom ntawm lub tuam txhab "Seven Wolves (Blue)" luam yeeb ntim cov thawv me me. Cov cuab yeej tso tawm tau pom cov txiaj ntsig zoo kawg nkaus, nrog lub sijhawm hloov kho siab nyob ntawm 2-3 teev, txo lub sijhawm piv rau cov txheej txheem dhau los txog li 71.43%, ua tiav cov hom phiaj xav tau thiab txhim kho kev ua haujlwm.
Daim duab 9 Schematic daim duab ntawm lub zuag qhia tag nrho kev teeb tsa ntawm Embedded Rapid Compensation Peb-Dimensional Stamping Pressure Device
Tsis tas li ntawd, hauv kev siv cov cuab yeej siv tau zoo, vim qhov ruaj khov siab thiab txo qhov siab- hloov lub sijhawm, qhov kub hloov pauv los ntawm lub sijhawm poob qis, thiab stamping khib nyiab tau txo qis, txhim kho cov khoom tiav lawm. Qhov kev faib ua feem ntawm stamping khib nyiab rau 'Seven Wolves (Blue)' luam yeeb ntim cov thawv me me tau txo qis los ntawm qhov siab tshaj ntawm 24.87% mus rau 4.75% hauv 2025, txo cov nqi pov tseg.
Cov kev xyaum saum toj no qhia tau hais tias cov embedded ceev them nyiaj peb -dimensional stamping siab ntaus ntawv muaj qhov zoo xws li cov qauv tsim nyog, tsawg raug nqi, thiab yooj yim installation thiab ua hauj lwm. Cov cuab yeej no tseem tuaj yeem siv rau lwm qhov xwm txheej thiab muaj qee yam kev txhawb nqa tus nqi hauv cov txheej txheem stamping.