Yim qhov kev hloov pauv loj rau cov xovxwm gravure ua daws cov ntawv, number case, thiab lwm yam teeb meem no yooj yim!
Systematic Breakthroughs nyob rau hauv cov khoom kho dua tshiab
Traditional gravure printing presses ntsib ntau yam teeb meem hauv luam yeeb ntim luam yeeb, nrog rau cov ntawv ruaj khov, tus cwj mem tswj, thiab kev tiv thaiv kev nyab xeeb. Teeb meem- taw qhia thiab tsom mus rau plaub qhov loj me ntawm 'zoo, ua haujlwm zoo, kev nyab xeeb, thiab kev tiv thaiv ib puag ncig,' yim qhov kev hloov kho tshiab tau ua tiav ntawm cov luam yeeb pob gravure presses los tsim kom muaj kev txhim kho kev lag luam uas npog tag nrho cov txheej txheem luam ntawv.
01/ Paper Pre-kev kho mob
Txhawm rau daws qhov teeb meem tsis sib xws ntawm qhov tsis sib xws ntawm lub taub hau thiab tus Tsov tus tw ntawm daim ntawv yob, lub tshuab tsis siv neeg daim ntawv flattening tswj tau muab ntxiv ua ntej daim ntawv pub noj nro, raws li qhia hauv daim duab 1, tsim lub kaw - voj tswj los hloov phau ntawv hloov. Cov kab ke no txuas lub tiaj tus servo lub cev muaj zog nrog lub yob txoj kab uas hla ultrasonic sensor thiab tuaj yeem teeb tsa qhov tsis sib xws hauv 0-30 ntau yam. Thaum ua kom ruaj khov nro, nws tso cai rau cov ntawv thauj khoom ncaj nraim. Tom qab kev txhim kho, qhov tshwm sim ntawm daim ntawv curling thiab deformation tom qab slitting poob los ntawm 80%, nteg lub hauv paus rau high-precision sau npe nyob rau hauv cov txheej txheem luam ntawv tom ntej.
Daim duab 1 Automatic Flattening Control System
02/ Tus Kws Kho Mob Hniav Siab Tswj
Hloov kho tus kws kho mob hniav siab tswj los ntawm qhov ntxhib 'mechanical + cua siab' hloov mus rau ob lub-lub tog raj kheej siab tswj kom meej, ua kom cov hniav siab nyob rau hauv 0.7 ~ 1 bar. Qhov kev txhim kho no txo qis kev luam ntawv tsis zoo xws li cov kab hniav los ntawm ntau dua 30%, thiab los ntawm kev txhim kho lub siab tsis sib xws, lub neej ntev ntawm Taishan Red General kub tus kws kho mob hniav yog txuas ntxiv los ntawm ntau dua 40%, txo cov tshuab downtime rau cov hniav hloov thiab txo cov ntawv pov tseg thiab cov hniav siv cov nqi.
03/ Ink Fountain Temperature Control
Tsim ib lub tshuab ua kom txias rau lub tshuab luam ntawv tus cwj mem, raws li qhia hauv daim duab 2. Nws siv cov xov coil kaw cov qauv txuas nrog cov txheej txheem dej tub yees kom meej tswj tus number case kub ntawm 26℃± 2 degree. Cov cuab yeej no daws tau cov teeb meem tshwm sim los ntawm qhov kub thiab txias (tshwj xeeb tshaj yog nyob rau lub caij ntuj sov) xws li kev sib tsoo ntawm cov phaj, cov ntawv luam tawm tsis zoo, thiab tom qab. Kev luam ntawv ua haujlwm tau yooj yim dua, thiab tshwj xeeb tshaj yog rau cov kab loj loj npo luam ntawv (ntau tshaj 175 kab / nti), ua ke nrog electrostatic number case hloov, nws ua tiav 100% dot nce rov qab rau 3% halftone dots.
Daim duab 2 Ink Groove Cooling Device
04/ Anti-Splash Ink Technology
Txhawm rau daws qhov teeb meem kev lag luam ntawm tus cwj mem txaws thaum lub sij hawm siab - luam ntawv ceev ntawm cov luam yeeb ntim gravure presses, siab - ceev tiv thaiv - txaws number case nrog clutch- hom luam ntawv phaj rau cov menyuam tau tsim, raws li qhia hauv daim duab 3. Los ntawm kev sib xyaw ua ke ntawm pneumatic phaj clutch thiab kev tswj xyuas txhua yam ntawm lub ntsej muag, thiab kev tswj xyuas qhov kawg nruab nrab. Nws tag nrho tiv thaiv tus number case splashing ntawm lub tshuab luam ntawv ceev ntawm 200 meters ib feeb thiab cia li disengages thaum lub tshuab nres. Cov cuab yeej no tsis tsuas yog ua kom cov khoom zoo nkaus li zoo xwb tab sis kuj ua rau kev ua haujlwm yooj yim dua, daws cov teeb meem kev tu vaj tse los ntawm cov khoom siv los ntawm tus number case, thiab txhim kho 6S tswj qib ntawm cov khoom hauv pem teb.
Daim duab 3 Siab- nrawm los tiv thaiv- txaws number case nrog lub clutch- hom luam ntawv cov menyuam
05/ Tsis siv neeg tu tshuab rau gravure luam ntawv kws kho hniav hniav
Ib tus kws kho mob hniav ntug tsis siv neeg ntxuav cov cuab yeej thiab kev tswj hwm tau tsim, raws li qhia hauv daim duab 4. Nws ua ke nrog kev kuaj xyuas kom paub meej nrog kev tswj xyuas ntse. Lub taub hau scan qhia txog txoj hauj lwm ntawm daim kab xev rau ntawm daim ntawv yob, xam kom raug lub sij hawm sib koom ua ke mus txog qhov chaw luam ntawv, thiab ua rau tus kws kho mob hniav tsis siv neeg tu tshuab hauv sync. Cov cuab yeej no tso cai rau ob lub- hom kev tswj ("manual/automatic") los ntawm lub hauv paus console, txo cov hniav ntxuav lub sij hawm ua haujlwm los ntawm 70%, tshem tawm kev nyab xeeb kev pheej hmoo los ntawm kev txav mus los ntawm qhov siab - nrawm nrawm, thiab tiv thaiv cov khib nyiab los ntawm kev ua haujlwm qeeb. Qhov project no yog thawj zaug ntawm nws hom ob qho tib si hauv tebchaws thiab thoob ntiaj teb.
Daim duab 4 Tsis Siv Neeg Tus Kws Kho Mob Hniav Tip Ntxuav Ntaus thiab Tswj System
06/ Txheej txheem kev koom ua ke
Kev sib xyaw ua ke ntawm cov khoom sib txuas embossing nyob rau hauv lub tshuab luam ntawv kom cov txheej txheem luam ntawv thiab embossing tiav ib txhij, txo lub voj voog ntau lawm los ntawm 25% thiab txo cov khoom pov tseg.
07/ Phaj Hloov Efficiency
Los ntawm kev sib txuas cov tsheb ciav hlau- hom hoisting thav duab nrog lub tshuab nqa hluav taws xob, ib qho kev hloov pauv ntawm lub phaj intaglio tau tsim, raws li pom hauv daim duab 5. Nws hloov cov kev tuav cov phaj nqa ib txwm siv (uas yuav tsum muaj 2-3 tus neeg) rau hauv ib qho - tus neeg ua haujlwm. Lub phaj lub tog raj kheej tuaj yeem ntsia tau thiab hloov kho sab nraud ntawm cov cuab yeej ua ntej, ob chav phaj hloov kev ua haujlwm zoo thaum txiav cov phau ntawv ua haujlwm hauv ib nrab, txo cov nqi zog thiab txhim kho kev ua haujlwm.
Daim duab 5 Gravure Phaj Hloov Ntaus
08/ Kev Tiv Thaiv Kev Nyab Xeeb
Txhawm rau daws qhov teeb meem hluav taws kub ntxhov los ntawm kev sib txuam zoo li qub hauv lub rhiav gravure, peb tau tsim ib qho kev tiv thaiv thiab kev tswj hwm qib.
(1) Environmental Control: Rhiav humidifiers tswj cov av noo ntawm 53% ± 3%; Txhawm rau kom muaj kev ruaj ntseg, cov humidifiers tam sim no rov ua dua cov condensate tsim los ntawm gravure xovxwm chav cua sov es tsis txhob siv cov dej kais dej, daws qhov teeb meem nozzle clogging los ntawm kais dej thiab txuag ze li ib txhiab tons ntawm dej txhua xyoo. Los ntawm kev kho cov cua txias hauv nruab nrab ntawm qhov chaw tsim khoom, qhov chaw tsim khoom tau khaws cia hauv qhov cua tsis zoo me me.
(2) Cov Khoom Siv Teeb Meem: Cov inlets thiab qhov hluav taws xob ntawm lub qhov cub xovxwm tau khaws cia nyob rau hauv qhov tsis zoo siab me ntsis kom txo tau cov roj combustible concentration nyob ib ncig ntawm lub tais number case. Cov pa pa tawm ntawm qhov cub yog thauj los ntawm cov raj xa mus rau RTO cov khoom siv rau kev kho combustion.
(3) Intelligent Control: Lub logic system rau cov menyuam zoo li qub tau tsim los ua "lub zog ceev tsis tu ncua- ntawm + ncua sij hawm tso tawm." Thaum cov cuab yeej raug tso tseg ib txwm muaj lossis muaj xwm txheej ceev tshwm sim, qhov siab -voltage static system txiav tawm ua ntej, thiab cov menyuam zoo li qub tso tawm lub siab tom qab 3-thib ob ncua, kom tsis txhob arcing ntawm kaum tawm txhiab volts thaum lub sijhawm tso siab, tshem tawm qhov phom sij zoo li qub. Txij li thaum siv, tsis muaj kev nyab xeeb tshwm sim los ntawm hluav taws xob zoo li qub.
Kev kho dua tshiab
Yim qhov kev hloov kho tshiab loj ua haujlwm sib koom ua ke, ua kom muaj txiaj ntsig zoo hauv kev ua haujlwm ntawm cov khoom siv.
01 / Zoo
Cov khoom lag luam tsis raug poob los ntawm 3% mus rau 1.5%; tus nqi ntawm tus cwj mem tsis sib xws, daim hlau qhuav, cov kab txiav, thiab qhov tsis xws ntawm tailing poob 60%; thawj- dhau qhov kev soj ntsuam ua tiav rau luam yeeb ntim luam ntawv tau nce mus rau ntau dua 98%.
02/ Kev ua haujlwm zoo
Lub peev xwm tau nce los ntawm 26%, lub sijhawm pabcuam rau lub phaj hloov thiab kev hloov kho lub tshuab txo qis los ntawm 50%, cov cuab yeej ua haujlwm txuas ntxiv tau pom zoo, thiab tag nrho cov cuab yeej siv tau zoo (OEE) tau nce los ntawm 60% mus rau 78%.
03/ Kev nyab xeeb
Siab - txoj haujlwm pheej hmoo ua haujlwm raug txo los ntawm 3, thiab kev pheej hmoo hluav taws kub zoo li qub poob mus rau xoom.
04/ Kev Txawj Ntse
Tag nrho ntawm 5 invention patents thiab 6 cov qauv siv hluav taws xob patents tau raug foob, tsim lub voj kaw tshiab ntawm "cov khoom siv kho dua tshiab-patent deployment-technology output."
Cov kev ua tiav no tau lees paub zoo los ntawm Shaanxi Beiren, cov chaw tsim khoom. Cov thev naus laus zis cuam tshuam tau nce qib hauv cov lag luam hauv qab Shandong Tobacco, dhau los ua tus qauv rau kev txawj ntse hloov khoom dua tshiab ntawm cov khoom siv gravure.
Yav tom ntej Outlook
Tawm tsam ob lub hom phiaj ntawm cov pa roj carbon monoxide thiab cov qauv mus rau kev ntim ntsuab, lub tuam txhab yuav txuas ntxiv tsim kho tshiab hauv peb cov lus qhia tseem ceeb siv luam yeeb gravure presses ua lub platform.
(1) Kev koom ua ke ntawm Green Printing Txheej Txheem: Tshawb nrhiav kev sib raug zoo ntawm eco- cov ntaub ntawv tus phooj ywg xws li dej-raws li inks nrog cov khoom uas twb muaj lawm, txhawb kev ntsuab, qis- carbon transformation ntawm luam yeeb luam yeeb.
(2) Kev Txhim Kho Digital: Tsim kom muaj tiag - lub sijhawm saib xyuas cov cuab yeej siv thiab cov khoom lag luam zoo kom muaj kev saib xyuas kev kwv yees thiab kev tswj xyuas kom zoo.
(3) Kev Tsim Kho Tshiab: Koom tes nrog cov tuam txhab tsim khoom thiab cov khoom lag luam ntawm kev sib koom ua ke ntawm "cov khoom siv- txheej txheem- cov ntaub ntawv" los txhawb siab - kev txhim kho zoo hauv kev lag luam gravure.
Ntau tshaj li kaum xyoo ntawm cov cuab yeej kho dua tshiab tau ua pov thawj muaj peev xwm ua tau zoo rau kev ua haujlwm hauv cov khoom siv gravure. Peb txaus siab ua haujlwm nrog cov phooj ywg hauv kev lag luam los daws cov teeb meem ntau dhau los ntawm kev hloov tshiab tas li, pab txhawb kev txhim kho cov khoom siv luam ntawv hauv tsev los ntawm "usable" mus rau "zoo dua thiab ntse dua." ...